Liming Heavy Industry Launches Optimized Manganese Ore Processing Solution

Addressing global manganese ore grade fluctuations, Liming Heavy Industry introduces a streamlined 3-stage processing system featuring intelligent crushing, closed-circuit grinding, and adaptive mineral separation technologies to significantly improve resource efficiency.

Technical Process Breakdown:
1. Staged Crushing & Screening System
Primary Crushing: Vibrating feeder evenly delivers material to jaw crusher/mobile station
Precision Crushing: Coarse material → Single-cylinder hydraulic cone crusher (intermediate) → Multi-cylinder hydraulic cone crusher (fine) for optimal size control.

2. Intelligent Closed-Circuit Grinding
Crushed material enters vertical mill for fine grinding, forming closed loop with dynamic separator. Real-time particle monitoring ensures automatic recirculation of under-size material, minimizing energy waste.

3. Adaptive Mineral Processing
Custom-configured based on ore properties:
▸ Gravity separation (density differentiation)
▸ Magnetic separation (Fe/Mn separation)
▸ Flotation (fine particle recovery)
▸ Hybrid processes
Achieves dual improvement in concentrate grade & recovery rate

Performance Advantages:
● 15-20% reduced crushing energy consumption
● 25% increased grinding capacity
● Industry-leading overall resource utilization rate

Implementation Cases:
Successfully deployed in Southeast Asian and African manganese operations.

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